Products · AI Maintenance Assistant

Your plant's knowledge, on tap

An on-prem LLM assistant for maintenance teams, grounded in your machine documentation — electrical drawings, PLC programs, manuals and SOPs. Plain questions in, cited answers out.

Maintenance Assistant · LAN only
Why won't mixer M201 start in auto?
M201 needs three permissives in auto: discharge valve closed (V204.Closed), tank level above low (LT201 > 12%), and no active drive fault. Right now the program shows the level interlock unsatisfied. FB "30 Mixing" · Network 4 · Main.scl
What fills that tank?

What it does

A tradesman's offsider that has read everything

Fed everything that describes the machines on site — then asked questions all day without complaint.

01

Explains PLC logic on demand

Ask for the start conditions of a motor or the steps of a sequence. The assistant reads your actual PLC program and answers in plain language — citing the routine and network it came from.

02

Guides program changes

An engineer wants to add a simple function to the PLC or HMI. Grounded in your existing program and the vendor manuals, the assistant walks them through how to do it properly.

03

Narrows down breakdowns

Describe what stopped working. The assistant helps trace the fault through the logic, comparing expected behaviour against the program to point at the root cause.

04

Watches your machines

Connected tier: sensor data streams in over a REST API. The assistant learns what normal looks like and notifies maintenance when something drifts — before it becomes downtime.

Why local

Your IP never leaves the plant

No cloud subscription, no data leaving site, no internet dependency on the factory floor.

Air-gappable by design

Runs on a dedicated GPU server on the factory LAN. No outbound traffic during normal operation — your drawings and programs stay inside your fence.

Any PLC brand

Siemens, Allen-Bradley or others — each vendor's program export is normalised into a common searchable form. Mixed-brand sites are the normal case, not the exception.

Read-only. Always.

The assistant never writes to a PLC. It reads, explains and suggests — your engineers stay the only ones who change the program.

Downtime

Minutes to an answer, not hours to a folder

On a breakdown at 2 am, nobody wants to page through PDFs on a laptop. The assistant finds the relevant drawing, interlock or manual section while the fitter is still walking to the machine.

Knowledge retention

Capture it before it walks out the gate

Your best tradesman's twenty years of fault history can be ingested alongside the manuals. When he retires, his answers don't.

Packages

Start with documents, grow into live data

Per-site onboarding and ingestion, then an annual support and corpus-maintenance subscription.

Core

RAG over your documents

  • Drawings, PLC programs, manuals, SOPs ingested
  • Plain-language answers with citations
  • Runs on one GPU server on your LAN

Connected

Most popular

Live plant data

  • Everything in Core
  • Condition monitoring & alerting
  • OEE and energy insights

Premium

Predictive operations

  • Everything in Connected
  • Remaining-life prediction
  • Quality correlation
  • "Ask AI" button on your HMI

See it answer questions about a real machine

Book a demo — bring a PLC export and a few manuals, and watch it answer questions your team asks every week.

Book a demo